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Waukee Endothermic Generator Control System

 

ACCUBLENDORTM - NEW

AccuBlendor™ is a new endothermic generator control system that provides a cost-effective solution for gas mixing requirements. The turnkey system features integrated temperature, dew point and turn down control.
The AccuBlendor™ delivers atmosphere gas only as needed, which helps to reduce gas waste and to lower operating costs. It automatically measures the actual blend of gases and performs mixing in real-time, providing only as much endothermic gas as is required by furnace demand.

 

 

BENEFITS
  • Saves money by producing only as much gas as needed to satisfy demand. Eliminates gas waste.

  • Self-contained skid mounted configuration includes compressor, flow meters, and ratio control system for easy connection to generator.

  • Precise dew point and temperature control

  • Variable speed control extends compressor life and eliminates the need for blower and high inlet gas pressures. Electronic ratio control eliminates the need for a carburetor.

  • Ideal for customers who need to control and data log flow rates, dew point or CO/CO2, alarms, and temperature for compliance to internal ISO specifications or NADCAP, AMS2750D, or CQI 9


ELECTRONIC RATIO CONTROL SYSTEM


  • Replaces traditional carburetor eliminating problems associated with unstable pressures especially at high turn down settings.

  • Electronic and mechanical indication of critical flows, fully compliant with all safety regulations, assure a constant mixture and flow and consistent gas chemistry.

  • Dew point or CO/CO2 trim control accomplished by slight adjustments of the ratio. No need for external bypass plumbing.

  • No need to establish basic ratio manually. Simply enter the base ratio set point.


ELECTRONIC VARIABLE SPEED COMPRESSOR


  • Capacities up to 10000 cfh

  • Turn down flow is accomplished by electronic measurement of generator output, and variable speed control the gas mixing pump

  • Field proven, easy to maintain Waukee gas compressor provides years of service and easy field rebuilds (note mixing pump replacement may not be required)

  • Variable speed feature extends compressor life

  • Low maintenance inlet filter, inexpensive and easy to change

  • Lubricated vanes

  • Easy to install replacement vane kits for like-new performance


ELECTRONIC CONTROL PACKAGE


  • Control of generator temperature, Dew Point, and Turn Down

  • System may be connected to a traditional oxygen probe, Infrared gas analyzer (CO, CO/CO2) or to a UPC Sentinel™ sensor package

  • Multi-zone temperature control available for modular style generators

  • Easy to understand text alarms

  • Trending of all process variables

  • Local data logging

  • USB memory stick interface to retrieve data or compatible with most Scada packages for online continuous monitoring

  • Generator High Limit and electrical circuit protection

  • Variable frequency drive for mixing pump motor including AC line reactors for protection from transients and harmonics


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